Troubleshooting Common Issues with Semi Automatic Diaper Making Machines

 Semi-automatic diaper making machines are a popular choice for small to mid-scale manufacturers due to their balance of efficiency and affordability. However, like any machinery, they may face occasional issues during production. Knowing how to troubleshoot these problems can save time and reduce production losses.



⚙️ Common Issues & How to Fix Them

  1. 🧵 Improper Sealing or Weak Adhesion

    • Cause: Inconsistent temperature or pressure in the sealing unit.

    • Fix: Check the heater settings and pressure calibration. Clean sealing surfaces regularly to avoid residue build-up.

  2. 📏 Incorrect Diaper Size or Shape

    • Cause: Misalignment of cutting blades or rollers.

    • Fix: Realign the die-cutting blades and ensure the raw material is properly tensioned.

  3. 📉 Low Production Speed

    • Cause: Worn-out belts, poor lubrication, or misfeeding materials.

    • Fix: Inspect and replace worn parts, and lubricate moving components. Check if raw materials are loaded correctly.

  4. 📦 Material Jamming or Misfeeding

    • Cause: Wrinkled non-woven fabric or improper roll placement.

    • Fix: Adjust the roller tension and straighten the material roll. Clear the feeding path before restarting.

  5. 🔌 Power Fluctuations or Machine Stoppage

    • Cause: Electrical instability or faulty motor.

    • Fix: Use a stabilizer or UPS. Consult a technician to inspect electrical components if issues persist.

🛠️ Maintenance Tips

  • Perform routine inspections and cleaning.

  • Replace worn-out parts promptly.

  • Train operators on proper handling and safety procedures.

  • Keep spare parts in stock for quick replacements.

✅ Conclusion

Timely troubleshooting of semi-automatic diaper machines ensures uninterrupted production and consistent diaper quality. For long-term efficiency, always follow the manufacturer’s maintenance schedule and use high-quality raw materials.

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